facility
Composite lines

RF5 Composite

Meet quality standards in hygiene and medicine reliably.

Produce top-class composite nonwovens with high strength and barrier properties that make you a sought-after supplier of top quality.

1.
Arrange a consultation

2.
Put your Reicofil Composite Line into operation

3.
Become a sought-after producer for large brandowners

Demanding markets require consistent nonwoven quality

Average or fluctuating nonwoven grades are a risk and therefore taboo for applications that are supposed to provide protection and safety. RF5 composite lines consistently produce the same high quality, making you a reliable supplier that gives customers the peace of mind they need.

Clever Features

Highlights of RF5 composite lines

Min. basis weight
8 g/m²

Fulfill functionalities with the lowest possible basis weight

Max. speed
1,200 m/min

Produce economically due to maximum productivity

Max. output
up to 40,000 t/a

Benefit from the speed advantage even with higher basis weights

RF5 Composite line compact

The most important data at a glance

RF5 Composite Lines
Configurations SMS to SSMMMMSS
Line widths 1000, 1600, 2400, 3200, 4200, 4400, 5200, 5400
Max. Speed on conveyor belt
1200 m/min
Max. Speed on winder 1400 m/min
Max. specific throughput for SB
270 kg/h/m
Max. specific throughput for MB 70 kg/h/m
Basis weight 8 - 70 g/m²
Titer-Range for normal PP
1,2 - 1,8 den (higher on request)
Titer-Range for Metallocene 0.9 - 1.1 den
Raw materials


PP, PE

inclusive

PET/PLA/others

optional

Technologies
Bico optional
Semi High Loft and High Loft optional
Full High Loft optional
Applications and Industries
Sustainability
processes recyclate
processes organic raw materials
Biodegradable products
Recyclable cast film/nonwovens
Diapers (PLA)
Biodegradable products

Optional features

How to use the full potential of your
RF5 composite line

More features or extra convenience? Choose from optional technologies and packages to customize the line for specific needs.

Anti-contamination
The purest nonwoven you have ever produced

  • Housing of the spunbond and meltblown system
  • Cover above the wire belt
  • Protection for downstream equipment

Efficiency
More time for really important things

  • Automatic press roll cleaner
  • Automatic belt cleaner
  • Automatic die inspection system

Energy
Less waste of resources and money

  • Energy packages for calenders, winders, dryers
  • Energy efficient motors
  • Heating with gas
  • Heat recovery
  • Energy monitor

BiCo
For the combination of two raw materials in one fiber

The BiCo spunbond process combines two different raw materials in one fiber, opening the door to product properties that are unattainable with monofibers - for example, the combination of superior strength and formability.

Digitization
For smarter production

Your plant is constantly producing valuable data. Don't let this potential lie dormant any longer. Our digital features help you produce more conveniently, more profitably and more intelligently.

  • Machine control
  • DRS Dashboard
  • DRS System base module

Full High Loft
For soft nonwovens with maximum thickness

With Reicofil Full High Loft technology, you produce optically absolutely uniform nonwovens that can compete with the fur of the cuddliest teddy in terms of softness and thickness. Ideal for hygiene (e.g. topsheet, backsheet) and filtration (e.g. pre-filters and depth filters).

Semi High Loft / High Loft
For soft and voluminous nonwovens

With Reicofil Semi High Loft and High Loft technology, you make products that combine stability with a soft surface. Ideal for applications in hygiene (e.g. topsheet, backsheet, leg cuff, cuffs).

Ensure profitability

Reicofil Service

We help you achieve long-term production success and support you in expanding your business with existing equipment. We are at your side with support, advice, know-how and services - in person, by phone and remotely. Do you already know the following services available from us?

Technical Support
Blown film lines
Flat film lines
Nonwoven lines
components
Smart Remote Service

Avoid costs for on-site service and system downtimes due to waiting times. Our experts connect to your system over online services and analyze all relevant parameters with regard to defective components or process errors in the shortest possible time

Composite lines
Reicofil
P
+49 2241 481-140
After Sales Service
Blown film lines
Flat film lines
Nonwoven lines
Components
Inspection

Our service experts use detailed checklists to analyze and document the condition of your plant and identify potential wear points that could affect your production processes.

Composite lines
Reicofil
P
Reifenhäuser lines
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Blown film lines
Nonwoven lines
Flat film lines