facility
Meltblown lines

RF Meltblown

Produce filter material that converters trust

Produce meltblown nonwovens made of the finest filaments for reliable filter applications such as protective face masks.

1.
Arrange a consultation 

2.
Commission a Reicofil meltblown line

3.
Become a supplier of reliable meltblown material

Arrange a consultation

Playing it safe with constant quality

A fluctuation in meltblown quality can endanger lives. For example, the material used to filter bacteria and viruses in protective face masks must function with absolute reliability. The technology we developed for Reicofil meltblown lines helps you reliably comply with all standards for complex filter nonwovens, so you need never worry about quality again.




Highlights Line Details Options

What is your product?

Select the right meltblown technology

Singlerow Meltblown Technology
Optimum barrier and filtration properties

The polymer is spun through a spinneret provided with several thousand holes in a single row. Streams of hot air exiting at both sides of the spinneret tip attenuate the polymer melt to form ultra-fine filaments that are then blown by high-velocity air onto a collector screen. This results in a meltblown fabric with excellent barrier and filtration properties.

Perfect if you:

intend to produce ultra-fine filaments;
want to combine high filtration performance with breathability
prioritize a balance between output rate and quality.
Filament diameter
< 1 µm
Max. capillary density
75 hpi
Standard
HEPA Filter EN 149-2009 N95


Multirow Meltblown Technology
Perfect elasticity and absorption properties

The polymer melt is spun through a spinneret provided with up to 14 rows of fine nozzles. The filaments are blown horizontally onto a drum or vertically onto the collector screen. This results in a meltblown fabric with extremely high elasticity and good absorption properties.

Perfect if you:

intend to produce meltblown with high elasticity
want to achieve excellent absorption properties
prioritize very high productivity.
Max. output rate
150 kg/h/m
Max. capillary density
178 hpi
Product properties
Guaranteed

Benefit from high-tech

Highlights of RF meltblown lines

Combine two meltblown technologies in a single line

Use two meltblown technologies in a single line. Our interchangeable cassette allows you to change between singlerow and multirow technology, which is comparable with a standard spinneret change. The cassette is retrofittable to all REICOFIL meltblown lines. (Also available as quick-change interchangeable cassette systems.)

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Process stability

Weld seams may cause flaws in the nonwoven fabric. For this reason, we always distribute the melt across a single-piece spinneret – even at large line widths – to keep your production up and running trouble-free.

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Constant fiber quality across the entire material web

Measure nonwoven quality wherever you want. The results are identical at the middle or the edges of the material web because we stretch all filaments at exactly the same temperature across the entire spinneret width.

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RF meltblown line compact

The most important data at a glance

RF Meltblown Lines
Configuration M, MM
Line width
 		1000, 1600, 2400, 3200, others on request
Max. speed on conveyor belt
 		product-dependent
Max. speed on winder product-dependent
Max. specific throughput 100 kg/h/m for singlerow
150 kg/h/m for multirow
Basis weight product-dependent
Titer-Range Singlerow
 		< 1 - 5 μm
Titer-Range Multirow 3 - 15 µm
Raw materials
PP, PE included
PET/PLA/others optional
Technologies
Bico optional
Charching unit
 optional
Applications and Industries

Filtration

  • Air
  • Liquids
  • Blood (dialysis)
  • Absorbents
  • Fuel

Hygiene

  • Wipes
  • Pads
  • Absorbent pads

Industry / Technology

  • Industry Filtration
  • Automotive
  • Occupational safety / Clothing

Medical

  • Surgeon's mask
  • Medical Filtration
  • Dialysis Membrane
  • Bandages
Sustainability
processes recyclate
processes organic raw materials
Biodegradable products
Recyclable cast film/nonwovens
Components
Extruders
Extruders
Spinnerets and microcomponents
Spinnerets and microcomponents
Screws
Screws
Barrels
Barrels
Coextrusion adapters
Coextrusion adapters

Greenfield approach

We assist you every step of the way to installing a successful meltdown production facility – from planning the production shop through to certification of the material.
We assist you every step of the way to installing a successful meltdown production facility – from planning the production shop through to certification of the material.

over 20 years of experience | more than 300 lines installed

Arranage a consultation

Optional features

How to use the full potential of your RF Meltblown line

More features or extra convenience? Choose from optional technologies and packages to customize the line for specific needs.

Anti-contamination
The purest nonwoven you have ever produced

  • Housing of the spunbond and meltblown system
  • Cover above the wire belt
  • Protection for downstream equipment

Efficiency
More time for really important things

  • Automatic press roll cleaner
  • Automatic belt cleaner
  • Automatic die inspection system

Energy
Less waste of resources and money

  • Energy packages for calenders, winders, dryers
  • Energy efficient motors
  • Heating with gas
  • Heat recovery
  • Energy monitor

Digitization
For smarter production

Your plant is constantly producing valuable data. Don't let this potential lie dormant any longer. Our digital features help you produce more conveniently, more profitably and more intelligently.

  • Machine control
  • DRS Dashboard
  • DRS System base module

Interchangeable cassette
Combine two technologies

Our interchangeable cassette allows you to switch between singlerow and multirow technology, which is comparable with a standard spinneret change.

Arrange a consultation

Profitability assurance

Reicofil Service

We help you keep your production up and running over the long-term and trouble-free. We support you in expanding your business with existing equipment. We stand by you with support, advice, know-how, and services – in person, by phone, and remote. Do you know about the services we offer?

Technical Support
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Flat film lines
Nonwoven lines
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Process Engineering Support

Technically, the line is running flawlessly but the product still fails to meet your expectations? Our process engineering support will assist you with fine adjustment.

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+49 2241 481-140
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Spare Parts
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Components
Original Spare Parts

Always rely on Reifenhäuser Original Spare Parts for your service - fast, accurately fitting and of highest quality. With our targeted identification of more than 5,000 different parts, you will always find the right product quickly and precisely.

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+49 2241 481-141
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