facility
Composite lines

RF Smart Composite

Produce profitably for upcoming markets.

Standardized composite lines optimized for smaller markets with short return on investment.

1.
Arrange a consultation

2.
Get your RF Smart composite line up and running for smaller markets

3.
Produce profitably with top quality

For smaller markets, less is more.

Producers who produce for smaller or emerging markets have often had a hard time. Nonwoven lines that produce good quality are often too large of an investment and deliver too much capacity. Reicofil has developed the RF Smart composite line to make it easier for you to enter such markets securing a quick return on investment.

Clever Features

Highlights of the RF Smart Composite Line

RF Smart

Produce top-quality composite nonwovens

With the product quality of RF Smart lines, you qualify as a supplier for hygiene nonwovens and medical nonwovens. You will always consistently meet the high requirements in these markets, even with low basis weights.

  • Titer from 1,5 – 2,0 den (PP)
  • Titer from 1,1 – 1,5 den (Metallocene)
  • Minimum basis weight of 8g/m²
RF Smart

Always deliver reliably

Never worry about productivity and on-time delivery again. RF Smart spunbond technology is among the most reliable spunbond technologies on the market.

> 8,200 production hours / year guaranteed

RF Smart

Integrate into existing buildings

  • Uncomplicated integration into existing empty buildings.
  • To get you up and running quickly, RF Smart technology makes setting up production easier than any other technology.
  • No basement required.
  • Consulting for planning and implementation.
RF Smart

Produce soft and voluminous nonwovens

Serve the current trend for softer and bulkier nonwovens. Your RF Smart system is high-loft capable. You can simply add the technology required for this as an option.

RF Smart

Carefree planning and implementation

When you set up a production facility, you have a lot to consider. We save you sleepless nights with our competence and experience from hundreds of successful projects. We accompany you from project start to end: The initial planning of the production facility; The installation and commissioning of the plant; The training of your employees; Lastly, ongoing year round service and support.

Faster successful

How you benefit from RF Smart composite lines

Thanks to a smaller investment:

Easier
entry

With RF Smart lines, you reduce your investment costs and start production faster because the line is highly standardized and can be integrated into your existing buildings.

Thanks to top quality:

High
sales prices

Your RF Smart line produces nonwovens of the highest Reicofil quality - ideally suited for hygiene and medical applications.

Thanks to moderate capacities:

Profitable
production

High capacities are only advantageous in large markets. The RF Smart line is adapted to the requirements of smaller markets, ensuring you profitable local production.

Thanks to reliability:

Fast
payback

Your RF Smart lines is are reliable as any RF line: at least 8,200 annual production hours. Guaranteed. Count on predictably high productivity and reasonable payback time.

RF Smart Composite line compact:

The most important data at a glance

RF Smart Composite Lines

RF Smart Composite

Configurations

SMS to SS(MM)(MM)S

Line widths

1600, 2400, 3200

Max. Speed

800 m/min (on conveyor belt)

880 m/min (on winder)

Max. specific throughput

180 kg/h/m

Basis weight

8 - 70 gsm

Titer-Range

1.5 – 1.8 den (normal PP)

1.1 – 1.5 den (Metallocene)

Raw materials

PP, PE

Bico-Technologies

optional

Semi High Loft, High Loft

optional

Applications and Industries
Sustainability
processes recyclate
processes organic raw materials
Biodegradable products
Recyclable cast film/nonwovens

Optional features

How to use the full potential of your RF Smart composite line

More features or extra convenience? Choose from optional technologies and packages to customize the system to meet specific needs.

Digitization
For smarter production

Your line is constantly producing valuable data. Don't let this potential lie dormant any longer. Our digital features help you produce more conveniently, more profitably and more intelligently.

  • Machine control
  • DRS dashboard
  • DRS system basic module

Bico
For the combination of two raw materials in one fiber

The BiCo spunbond process combines two different raw materials in one fiber, opening the door to product properties that are unattainable with monofibers - for example, the combination of superior strength and formability.

Semi High Loft / High Loft
For soft and voluminous nonwovens

With Reicofil Semi High Loft and High Loft technology, you make products that combine stability with a soft surface. Ideal for applications in hygiene (e.g. topsheet, backsheet, leg cuff, cuffs).

Efficiency
More time for really important things

  • Automatic press roll cleaner
  • Automatic belt cleaner
  • Automatic die inspection system

Ensure profitability

Reicofil Service

We help you achieve long-term production success and support you in expanding your business with existing equipment. We are at your side with support, advice, know-how and services - in person, by phone and remotely. Do you already know the following services from us?

After Sales Service
Blown film lines
Flat film lines
Nonwoven lines
Components
Inspection

Our service experts use detailed checklists to analyze and document the condition of your plant and identify potential wear points that could affect your production processes.

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